ADVANCED ONBOARD SEAFOOD PROCESSING

 

 

Competitive processing of seafood takes experience and expertise - Carsoe has both. We have a long tradition of supplying complete, advanced plants for onboard as well as onshore processing of fish and shellfish.

 

Our valuable experience enables us to offer thoroughly tested turn-key solutions, based on continuous research and development of new technology for the next generation of trawlers.

 

We have equipped more than 250 factory trawlers with Carsoe processing plants and have a unique knowledge of various production systems and processes.

 

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Onboard factories for fish and shellfish

  • Carsoe manufactures shrimp lines onboard both large freezing vessels and fresh fish vessels in many different sizes. 

     

    Onboard Shrimp Factories

  • An efficient pelagic factory onboard requires high capacity freezing solutions to ensure a stready and reliable production flow.

     

    Pelagic Factory Solutions

  • Tailored crab processing solutions with a safe cooking process and a high degree of automation. At Carsoe, we create tailored crab processing solutions for a variety of vessel sizes and processing needs.

     

    Onboard Crab Factories

  • A Carsoe whitefish processing line, specialised in filet processing and handling, ensures gentle treatment and preservation of quality, with a fast and gentle bleeding process of the fish - regardless your vessel type. 

     

    Whitefish Trawler

    Whitefish Longliner

  • When we design a pollock and surimi processing system with our customer, our focus is to create a value-added production with the most optimal yield.

     

    Pollock & Surimi Processing

Carsoe Onboard Seafood Processing Frontpage Image
Shrimp Factories - Carsoe
Pelagic System - Carsoe
Carsoe Crab Menu Photo
Whitefish Processing - Carsoe
Carsoe Pollock
Carsoe Onboard Seafood General Photo VESSEL
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An experienced partner

Carsoe is your market leading partner from start to finish. Beginning with a thorough evaluation of the production needs of a trawler, Carsoe ensures that the processing capacity and finished product are strictly in accordance with the individual requirements of each trawler.

 

As market leader we know how important it is to be particularly attentive and accurate during our initial analysis of your needs.

 

We take pride in a successful installation and test of your equipment followed up by training your employees in operating and maintaining the equipment.

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Carsoe Northern Osprey III Vessel

Seafood

Seafood

Productivity in design

The requirements for increased productivity and a reduction of the manual handling are getting increasingly stringent in modern food industry. Providing an ergonomic working environment is a top priority today, and our focus is on optimization of all working operations involved in on-board processing.

 

With limited space on-board, our primary goal is to make the most of very compact arrangements, aiming at plant designs facilitating cleaning and for a high degree of automation for less labour-intensive production.

 

 

A complete processing solution

Each trawler is unique and so is the processing plant design. We use our extensive knowledge from other projects to design the optimum flow for your production with automation as a main focus.

 

When your catch is processed and ready for freezing and storage, the catch is sent through an automatic flow. The assorted species are frozen in our automatic horizontal plate freezers, then sorted by species or quality in separate hotels before being palletized in clean pallets and sent to the cargohold using our integrated elevator solutions.

Carsoe Shrimp Grader CS1014

Production

Production Insights - Carsoe

 

Imagine a haul where every critical step of the processing process is logged. Cooking temperature, room temperature, freezing temperature and time, humidity – you name it. Your factory is packed with data just waiting to be utilized.

 

Get the most out of your factory with our software solutions for data tracking. Production Insights is a collection of software solutions for your factory. The different solutions can be combined to create the best solution for your process data management. 

 

Learn more about Production Insights

 

 

 

 

 

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What is a seafood processing plant?

A seafood processing plant is a facility expertly crafted to refine and prepare marine products using advanced seafood processing solutions. These plants ensure that seafood is of high quality, remains fresh, and retains its nutritional value, adhering to stringent safety standards.

 

The detailed steps of seafood processing in these plants include everything from cleaning, sorting, and grading to filleting, and the final packaging and freezing of seafood, increasing its value and ensuring its readiness for distribution. Furthermore, a seafood processing plant encompasses aspects such as storing, dispatching, and transporting of seafood.

Carsoe Nataarnaq 3D Layout
Carsoe Whitefish Cod Processing Factory Onboard

What is onboard seafood processing?

Onboard seafood processing refers to the practice of processing seafood directly on the fishing vessel, rather than after the catch has been brought to shore. By adopting onboard seafood processing, fishing vessels are equipped with the necessary facilities and equipment to clean, process, package, and freeze the catch while still at sea. 

 

The main advantage of processing seafood in this manner is the immediate preservation of the seafood at its freshest state right after capture, enhancing the quality and prolonging the shelf-life of the products. This method is especially advantageous for maritime journeys that last extended periods or when operating in distant waters away from onshore processing facilities.

What is the most commonly used seafood processing equipment?

Seafood processing is a comprehensive task that requires specialized equipment to ensure efficiency and the highest quality of output. Common seafood processing machinery includes grading machines like the roller grader, which categorize seafood by size, and filleting machines for precise cuts. Weighing hoppers deliver precise weight measurements, and mincing machinery is used to break down smaller, finer pieces into mince suitable for various products. 

 

Freezing equipment such as plate freezers and IQF freezers is crucial for preserving the seafood's freshness over extended periods. The waste shredder ensures efficient waste management during seafood processing. Handling tools, such as advanced conveyor systems, ensure that seafood is moved gently, preserving its integrity. Palletizing machines efficiently organize processed seafood for transport, while lifting equipment facilitates the safe and effective transfer of large batches or weighty containers between decks.

Sara Karin Carsoe Seafood Processing Equipment

FAQ about Onboard Seafood Processing

Trusted Service Solutions

  • Service that keeps you ahead of things. Tailored maintenance service solutions that reduce costly downtime and help maximize your output.

     

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  • We offer a world of upgrade and rebuilding solutions – from simple replacements to extensive reconstructions.

     

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  • Reliable access to original spare parts is crucial for the efficient maintenance of your machinery. Carsoe provides genuine spare parts, ensuring the highest quality and compatibility with your equipment.

     

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  • With Remote Service a quick service response is just a call away. Our 24/7 service team has remote access to relevant sensors in your system and is ready to assist with troubleshooting to handle your production issues efficiently.

     

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  • Get the most out of your factory with our software solutions for data tracking. Production Insights is a collection of software solutions for your factory. The different solutions can be combined to create the best solution for your process data management. 

     

    Learn more

  • Regular maintenance is crucial for your onboard processing operations. Learn more about service of you KM Gutting Machines, watch videos and order spare parts kits.

     

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Carsoe Onboard Service
Carsoe Service
Carsoe Service
Carsoe Warehouse and Spare Parts
Production Insights - Carsoe
KM Mark 7 - Assembly