Process Dashboard CS8613
Production monitoring and reporting can be a time-consuming task. A well-functioning production is essential to get the best quality product, but monitoring the processes can be difficult and requires a lot of manual monitoring and estimates.
The Process Dashboard delivers live production data as well as detailed historical data on machine performance and productivity metrics for both managers and operators. Process Dashboard is part of the Carsoe Insights suite offering valuable factory data insights.
Using sensor data from the processing equipment, the dashboard gives you a comprehensive overview of the production processes as well as relevant metrics to use for optimization and processing adjustments.
- Compare data from different areas of the production
- Compare data from different crews to identify variations
- Ensure quality during the processing and reduce bottlenecks
- See trends early that can lead to failure
Which data is captured?
The Process Dashboard collects data from sensors located in the production. There can typically be between 500-1000 data points available in an onboard processing factory, making the options for data tracking massive.
Each vessel is unique and so are your data collection requirements. By tailoring your Production Insights solution, we ensure you get the most out of your processing data.
The data is efficiently collected from multiple sensors, which provides real-time insight into the factory and product environment. The data is also logged allowing the user to access historical data about the factory and product.
Some of the possible data collection points are:
- Process temperature in the cookers: The cooking temperature is collected to document the process to your customer
- Process temperature in freezers: Enhances your know-how by analysing the historical data. Documentation for future reporting
- Product count during palletizing: Allows you to identify what you are producing in real-time. The historical data can be compared with live data as a production KPI indicator.
- Room temperature: Automatically stores your production area room temperature digitally for your HACCP reports.
Install Monitors in your Production Facility for live Insights
Do you wish to display your live process data in the production area?
The Insights Software can easily be displayed on monitors in relevant areas on the production deck.
This allows the production crew to easily identify potential bottlenecks and optimize machine performance to maximize efficiency.
Valuable Insights with Process Dashboard
The Process Dashboard CS8613 is a system applied to collect, observe, and manage data that are collected from various sensors in your production. The system is easy to access by entering the web-based interface from any device with an internet connection, requiring no additional software.
- Data Storage and Management: Provides secure, high-capacity storage for sensor data with efficient data retrieval and management capabilities.
- Data Analysis and Visualization: Includes built-in tools for data analysis and visualization, enabling users to interpret data and make informed decisions quickly.
- Remote Access and Control: Allows remote monitoring and control of sensors via a web-based or mobile application, making it easy to get support from the Carsoe Service Department.
Get an instant view of the status of active processing lines and key data points to improve your current production processes.
Predictive Maintenance
Say goodbye to unexpected breakdowns and costly downtime.
Process Dashboard leverages predictive analytics to anticipate maintenance needs based on historical data and real-time performance metrics.
The production data can also be used for production optimization and monitoring that the lines are running as expected.
- Real-time Monitoring:
Collects data from connected sensors with minimal latency, ensuring up-to-date information is always available. - Multi-Sensor Support:
Compatible with various sensor types, including temperature, humidity, pressure, and motion sensors. - Scalable Architecture:
Easily scalable to accommodate an increasing number of sensors
Production Insights with Remote Service
Get the most out of your factory with our software solutions for data tracking. Production Insights is a collection of solutions for your factory. The different solutions can be combined to create the best solution for your process data management.
Tracking and data collection will help you visualize, maintain, and optimize your production processes, and our Remote Service provides efficient troubleshooting if you experience breakdowns or issues. A quick response is essential to keeping your product quality high, and your processing flow running smoothly.
INSIGHTS HUB FOR YOUR HARDWARE REQUIREMENTS
The Production Insights Software requires factory sensors as well as operator input to supply the correct data. If you have a Carsoe factory, the sensors and interfaces are often installed, making the Insights solution an easy add-on.
If you do not have a Carsoe factory, the sensor packages and additional required hardware can be installed in your factory. Contact Carsoe to learn more about your options.
Customizable Services Solutions
Trusted solutions that you can tailor to suit your needs.
By allowing you the freedom to tailor our different service solutions to your specific needs and requirements, we not only allow you to make the most of seafood processing but also to stay adaptable to a changing world.
